Exhaust


Expert Exhaust Repair & Muffler Services in Bear Creek, NC

A properly functioning exhaust system is essential to vehicle performance, safety, and legal compliance. At Chatham Welding Services LLC, we provide precise, reliable exhaust repairs and custom exhaust work from our fully equipped welding shop in Bear Creek, NC. Whether you’re dealing with a failing muffler, a cracked manifold, or need custom fabrication, our experienced team is ready to help.

Blue classic car's underside on a lift. Fuel tank, exhaust

Full-Service Exhaust System Repairs

We handle all aspects of exhaust system maintenance and repair for a wide range of vehicles — from daily drivers to custom restorations. Common services include:


  • Muffler replacement
  • Manifold welding and repairs
  • Custom exhaust pipe fabrication
  • Header installation and repairs
  • Catalytic converter installation and welding
  • Rusted or broken exhaust line repairs


We use high-grade materials and precision welding techniques to ensure lasting results. Every repair is carefully aligned and tested for fit, performance, and durability.

Custom Exhaust Welding & Fabrication

Looking for something beyond factory specs? We offer full custom exhaust design and fabrication. Whether you want a performance-focused setup or a creative one-of-a-kind system for a classic build, we’ll design it to your specifications.


Our custom exhaust work includes:


  • Hand-bent tubing for tight-clearance fits
  • TIG and MIG welded joints for clean strength
  • Performance-enhancing layout designs
  • Fabrication for hard-to-find parts or discontinued systems


If your project needs a tailored solution, we can build it from the ground up.

Muffler Replacement & Noise Control

A damaged muffler can lead to increased engine noise, reduced fuel efficiency, and even emissions violations. We replace mufflers with factory-spec or custom options that suit your vehicle’s performance and sound goals. Whether you’re looking to quiet your ride or fine-tune the tone, we provide expert guidance and installation.

Catalytic Converter & Header Services

We work with standard and high-performance catalytic converters, offering both repair and installation. Our services include:


Our custom exhaust work includes:


  • Cutting out and replacing clogged or damaged units
  • Rewelding heat shields and brackets
  • Installing performance converters for improved flow
  • Repairing or replacing aftermarket and factory headers


We ensure all welds meet or exceed emission system integrity requirements.

Classic & Custom Car Exhaust Specialists

Classic and performance vehicles require more than basic repairs — they demand craftsmanship. We support classic car owners with exhaust fabrication and welding that respects the design of vintage systems while improving performance. If you're restoring a car with a rusted or incomplete exhaust system, we’ll replicate and rebuild it piece by piece.

Why Exhaust Repairs Matter

Ignoring exhaust problems can lead to:

  • Decreased fuel economy
  • Engine performance issues
  • Harmful gas leaks
  • Failed emissions tests
  • Noise ordinance violations


Our shop ensures your system is safe, legal, and optimized for your vehicle’s specific needs.

FAQs About Our Exhaust Services

How do I know if my muffler needs replacement?

Loud noises, rattling, visible rust, or a noticeable drop in fuel efficiency are common signs. Bring your vehicle in for an inspection.

Can you fix a cracked manifold?

Yes. We offer welding repairs for cracked or leaking manifolds, as well as full replacements if necessary.

Do you work with aftermarket performance parts?

 Absolutely. We install and modify aftermarket exhaust components, including headers and performance mufflers.

Will my new exhaust system be street legal?

Yes. We ensure all modifications comply with North Carolina emissions and safety standards unless you request off-road-only work.

How long do most exhaust repairs take?

Standard repairs can often be completed same-day. Custom builds and complex systems may require additional time based on materials and design.

Welder wearing protective gear, welding metal in a dark workshop, sparks flying amidst the blue light.

Schedule Your Exhaust Repair in Bear Creek, NC

If your vehicle is noisy, underperforming, or in need of custom exhaust work, Chatham Welding Services LLC is your trusted local partner. Call (919) 545-6625 or visit our shop at 10473 Siler City Glendon Rd, Bear Creek, NC to get your exhaust system repaired the right way. We guarantee clean welds, expert fitment, and performance you can rely on.